Incorporating Cylindrical Printing into Your Existing Workflow

Introduction

Thinking about adding cylindrical printing to your print shop or production line? Whether you're already offering flatbed UV, sublimation, or screen printing, integrating cylindrical capabilities can open new markets and boost your ROI. This blog shows you how to smoothly incorporate cylindrical UV printing into your existing workflow with minimal disruption and maximum benefit.

1. Identify Where Cylindrical Printing Fits

- Add value to your product range: bottles, jars, cups, tumblers, tubes
- Use it for personalization services, promotional items, or product packaging
- Determine if it will support prototyping, bulk production, or both

2. Evaluate Workflow Compatibility

- Can your design and prepress teams handle wraparound files?
- Are your production timelines flexible enough to add custom cylindrical jobs?
- Is your space, curing setup, and staff prepared for rotary attachments?

3. Software and File Prep Adjustments

- Add templates and design guides for cylindrical layouts
- Train staff on DPI requirements, white ink usage, and seam alignment
- Make sure your RIP software supports rotary printing and VDP (variable data printing)

4. Hardware and Equipment Considerations

- Add a dedicated rotary UV printer or a flatbed with rotary add-on
- Ensure consistent power, ventilation, and workspace near other machines
- Maintain separate cleaning tools and supplies to avoid cross-contamination

5. Staff and Process Integration

- Cross-train existing team members to run rotary operations
- Assign specific operators for cylindrical jobs during slower shifts
- Develop a dedicated prep-and-pack station for curved products

6. Marketing the New Capability

- Update your website, catalog, and social media with examples of cylindrical prints
- Reach out to existing customers who use round packaging or promotional items
- Offer discounted test runs to encourage sample orders

Conclusion

Adding cylindrical printing to your workflow is a smart move for businesses looking to scale creatively. With a thoughtful integration plan and the right training, you can serve more clients, explore new markets, and stay ahead of print trends.

Expand your capabilities seamlessly with our flexible cylindrical printer — perfect for integrating cylindrical jobs into your current production flow.