Introduction

Great DTG prints mean nothing if your products arrive late, wrinkled, or damaged. Shipping and handling is often an overlooked part of the customer experience, but it plays a critical role in brand perception and repeat orders. In this blog, we’ll share smart shipping and packaging strategies that make sure your DTG apparel arrives safely, on time, and looking great.

Why Shipping Matters in Custom Apparel

-   First Impressions  : Packaging is part of your brand identity
-   Customer Satisfaction  : Timely and neat deliveries prevent refunds and bad reviews
-   Retention and Referrals  : A good unboxing experience builds loyalty

Tips for Handling and Packaging DTG Orders

-   Fold Shirts Neatly  : Avoid creases in printed areas
-   Use Tissue Paper  : Adds protection and visual appeal
-   Include Branded Inserts  : Thank-you notes, care instructions, coupons
-   Use Poly Mailers or Eco Mailers  : Lightweight, waterproof, and durable

Labeling and Logistics Tips

- Print accurate shipping labels with order numbers
- Use thermal label printers for speed and clarity
- Add tracking and signature options for high-value orders
- Integrate shipping tools like ShipStation or Pirate Ship to automate logistics

Dealing with Returns and Exchanges

- Have a clear, fair policy outlined on your website
- Offer size guides to reduce sizing-related returns
- Encourage photo-based review instead of physical returns for minor issues

International Shipping Considerations

- Use customs-friendly packaging and documentation
- Clearly state shipping times and duties
- Offer multiple carrier options based on destination

Conclusion

Your DTG apparel business doesn’t end with the print—it ends at the customer’s door. Optimize your handling and shipping workflow to ensure that each order arrives quickly and in perfect condition, building a brand customers can trust.

 Pair your logistics strategy with our reliable DTG printer — engineered for quality from print to doorstep.